Business Improvement Manager

We are recruiting for a business improvement manager to join a leading manufacturer of upvc and aluminium windows, doors and patio doors; driving improvements and providing ongoing support across the core fabrication and manufacturing processes.

This role leads and supports improvement initiatives across cutting, machining, assembly, glazing, finishing, transport and other related operations.

You will work closely with production teams to identify opportunities, implement solutions, and deliver measurable performance improvements that align with the business’s operational goals.

Key Accountabilities (Fabrication Focused):

• Ensure full compliance with company policies and safe systems of work across all fabrication areas, including cutting, machining, welding, assembly, glazing, packing, and dispatch.
• Demonstrate a positive, proactive attitude and collaborate effectively with maintenance, production, quality, planning, and other departments to strengthen a unified team culture.
• Lead and support development and improvement projects aligned with the fabrication operational strategy, making use of A3 problem solving and Obeya methodologies.
• Challenge existing fabrication practices and apply creative, innovative thinking to solve problems and remove barriers to performance.
• Support continuous improvement of manufacturing systems and optimise production layouts to improve product flow and reduce bottlenecks.
• Provide visibility, control, and monitoring of key process parameters across fabrication operations (e.g., weld quality, machine performance, material utilisation, takt time).
• Drive measurable improvements in OEE (Overall Equipment Effectiveness), scrap reduction, cycle times, product flow, and productivity per FTE (Full Time Equivalent) within window, door, and patio door manufacturing.
• Ensure KPI targets for Safety, Quality, Delivery, Cost, People, and Environment are consistently met across all fabrication departments.
• Provide data driven justification and analysis to support the successful delivery of fabrication improvement projects.
• Communicate project scope, expected benefits, and changes to processes or systems clearly and effectively to all relevant teams.
• Work closely with colleagues to resolve day to day fabrication process issues, ensuring stability and standardisation.
• Identify and eliminate wasted time, motion, and cost within manufacturing processes.
• Produce accurate reports and analysis to demonstrate improvements achieved and highlight further opportunities.
• Maintain compliance with all organisational policies, management systems, and standard operating procedures, including statutory Health, Safety, Environmental, and Quality requirements.
• Foster strong, positive working relationships with colleagues and contractors, encouraging a culture of mutual respect and professionalism.

Key Experiences and Skills Required:

• Good practical understanding of business improvement, 5S workplace organisation, visual management, A3 problem solving, project management, lean manufacturing and operations excellence is required.
• Proven experience in manufacturing operations and performance improvement.
• Strong understanding of MES systems and production flow optimisation.
• Ability to lead cross-functional improvement projects and engage stakeholders.

 Qualifications and Experience Required:

• Lean Six Sigma – Green Belt.
• Experience within a Business Improvement role previously.